Designed for off-grid operations in major Thailand industrial corridors. Delivers high FAD with optimized diesel consumption under high temperature environments.
Provides ISO Class 0 100% oil-free air, specifically required for Bangkok biotech, food processing, and chemical sectors.
High-grade replacement filters engineered to sustain continuous operational pressures up to 16bar in tropical hot climates.
Integrates air compressor, refrigerated dryer, precision filter, and receiver tank. Maximum space saving for urban factories in Thailand.
Under the national framework of Thailand 4.0, the Eastern Economic Corridor (EEC)—encompassing Chonburi, Rayong, and Chachoengsao—has witnessed a massive technological shift. Sheet metal fabrication, automotive assembly plants, and precision electronics manufacturers are rapidly transitioning from traditional plasma cutting to ultra-fast fiber laser cutting technologies.
To achieve clean, oxide-free, and burr-free cuts on stainless steel, aluminum, and carbon steel alloys, fiber laser cutting units (ranging from 6kW to 30kW+) require high-pressure auxiliary gas. Operating at 15.5 bar to 16 bar, dry and pure compressed air acts as a critical kinetic cutting agent. This demands robust, specialized compressor units capable of delivering sustained, non-fluctuating pressure in tropical, high-humidity climates.
Traditional setups with separate components suffer 1.5 to 2.5 bar pressure drops across external dryers, filters, and extensive piping. Our integrated system houses all stages in a single manifold, delivering precise 15.5bar-16bar pressure directly to the laser nozzle, saving up to 15% in power consumption.
Tropical climates in Thailand often present relative humidity levels exceeding 85%. Our system integrates a high-efficiency refrigerated air dryer combined with a 4-stage ultra-precision filtration network, ensuring a pressure dew point of 2-5°C and residual oil levels of less than 0.001 ppm.
By implementing variable speed frequency control, the rotary screw air end adjusts rotation in real-time according to air demand. This avoids energy spikes from constant start-stop load cycles, providing stable operating pressure and lowering operational costs.
At the heart of the system is our advanced, precision-engineered twin-screw air end. Utilizing a large rotor profile with slow rotational speed, the air end minimizes internal air leakage. In high-pressure operations (15.5 - 16 bar), standard single-stage compressors face extreme thermal stress. Our design integrates specific oil-cooling pathways and a high-flow rotor geometry, keeping compression temperatures low. This prevents thermal degradation of lubricants, extending maintenance intervals.
Moist air damages laser focus optics, causing slag buildup and costly downtime. To combat this, the 15.5bar-16bar Integrated Screw Air Compressor features built-in high-performance treatment components:
The power grids of industrial estates in Chonburi and Rayong can experience fluctuations, and air consumption in laser job shops changes constantly as materials shift. By utilizing variable frequency PM motors, our compressors adjust motor speed in real-time, matching output to demand. This results in up to 35% lower energy consumption compared to fixed-speed models.
Operating high-pressure systems in Thailand requires local regulatory compliance. All of our 15.5bar - 16bar integrated screw air compressors meet strict pressure vessel regulations, including safety valves and electrical components certified to meet TISI (Thai Industrial Standards Institute) safety guidelines.
Our localized supply chain enables quick delivery of consumable spare parts (filters, air ends, lubricants) across major industrial regions. We provide expert engineering support for commissioning, layout design, and energy audits, helping Thai enterprises optimize energy consumption.
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Features two-stage compression technology, lowering the pressure ratio per stage to maximize volumetric efficiency.
Compact oil-cooled scroll compressor with intelligent variable frequency control for precise airflow requirements.
Highly configurable VSD/VFD rotary screw air compressors engineered to save energy in high-demand industrial processes.
Our flagship 15.5 bar dedicated compressor system. Supplies continuous, clean high-pressure air for fiber lasers.
Engineered for safety in hazardous environments, including chemical processing plants and petrochemical facilities.
Ideal for cement plants, textile manufacturing, and pneumatic conveying systems requiring high FAD at low operating pressures.
A compact, all-in-one system featuring permanent magnet motor technology for high efficiency at partial loads.
Efficient 11kW integrated system designed for small-to-medium manufacturing workshops and automotive service centers.
Shanghai Honest Compressor Co., Ltd. is a British-owned enterprise founded in early 2004. Located at NO. 355 Jiajian Branch Road, Malu Town, Jiading District, Shanghai, China, we operate a large-scale manufacturing plant specializing in the production of twin-screw air compressors.
As a global supplier of air system solutions, our catalog includes piston air compressors (low, medium, and high pressure, as well as oil-free variants), screw air compressor systems (3kW-480kW), gas separation equipment, refrigerant compressors, cold dryers, precision filters, ceramic membrane filtration systems, and replacement consumables.
We provide comprehensive system designs, energy-saving audits, and OEM/ODM services for leading international brands.
During fiber laser cutting, the auxiliary gas is responsible for blowing away the molten metal. Operating at 15.5 - 16 bar provides the kinetic energy needed to achieve dross-free cuts, especially on stainless steel and aluminum sheets thicker than 3mm. Standard 8-10 bar compressors cannot provide sufficient gas velocity, resulting in heavy dross and rough cut edges.
The integrated system houses the compressor, refrigerated dryer, multi-stage precision filters, and air receiver tank in a single cabinet. This design eliminates pressure drops across external connections, minimizes potential leak points, and reduces installation footprint by up to 60%, making it ideal for space-constrained workshops.
High humidity introduces significant water vapor into the air intake. To maintain a stable dew point, our integrated compressors use oversized refrigerated dryers and multi-stage water separators. This design ensures that moisture is effectively removed before the air reaches the laser optics, protecting the lenses from damage.
Unlike fixed-speed compressors that run at full power regardless of demand, VSD units adjust motor speed to match actual usage. This prevents energy waste during unloaded states, lowers startup current demands, and maintains consistent system pressure, helping reduce energy costs.
Our manufacturing processes are certified to ISO 9001 and CE standards. For Thailand imports, our pressure vessels and electrical systems are built to meet TISI guidelines, ensuring smooth customs clearance and compliance with local industrial safety regulations.
We use a multi-stage filtration system that includes an primary centrifugal oil separator, followed by coalescing filters and an active carbon filter stage. This process removes liquid oil, aerosols, and oil vapor, delivering air with a residual oil content of less than 0.001 mg/m³ to protect laser components.
Shanghai Honest Compressor Co., Ltd. regularly participates in major industrial trade shows across Southeast Asia, including Metalex Bangkok and manufacturing exhibitions in Chonburi. These events allow us to showcase our high-pressure screw air compressors and connect with local engineering teams and distributors.
Schedule a Meeting at Next EventWhether you operate a single laser cutter or coordinate a multi-stage manufacturing facility, our engineering team can design a system to match your specific requirements.
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