China Double Stage Screw Compressor Supplier & Suppliers

Industrial-Grade Efficiency, Decarbonization Leadership & Advanced Air Compressors

Premium Selection

High-Efficiency Screw Compression Systems

ODM 15.5bar special pressure screw air compressor
High Pressure

ODM 15.5bar special pressure screw air compressor for laser cutting machine

Specifically engineered for laser cutting applications requiring high-pressure stability. Reduces power cost while keeping dry, steady airflow.

OEM 10A-PM permanent magnet frequency screw air compressor
VFD PM Motor

OEM 10A-PM permanent magnet frequency screw air compressor 220v 50hz single phase

Single-phase variable frequency system featuring IE4 permanent magnet synchronous motor. Perfect for smaller scale commercial sites.

ODM electrical motor PM AC ASD rotary air vaccum pump
Vacuum & Pressure

ODM electrical motor PM AC ASD rotary air vaccum pump compressor screw compressor

Dual purpose vacuum & pressure screw compressor. PM AC motor for seamless torque response and high speed efficiency control.

China 110kw Two Stage Pm Inverter Type
Heavy Industry

China 110kw Two Stage Pm Inverter Type Electric Drive Air Compressor 8bar

Premium two-stage air end with integrated PM inverter system. Achieves up to 35% energy savings under dynamic load profiles.

ODM 11kw 15hp Air-compressors
Compact & Quiet

ODM 11kw 15hp Air-compressors Screw Rotary Air Compressor

Highly integrated, compact layout ideal for assembly lines, small manufacturing businesses, and paint workshops.

China industrial air dryer suppliers
Air Treatment

China industrial air dryer suppliers compressed air dryer 7.5HP-100HP refrigerated air dryer

Refrigerated air treatment systems ensuring dry, moisture-free compressed air. Extends the service life of downstream pneumatic tools.

ODM 280kw Low Noise Dry Type Oil Free Screw Air Compressor
Class 0 Oil-Free

ODM 280kw Low Noise Dry Type Oil Free Screw Air Compressor

Designed for critical applications like food processing, electronics assembly, and pharmaceutical packaging.

China 110Kw/150Hp Two-Stage Rotary Screw Air Compressor
Air Cooled PM VFD

China 110Kw/150Hp Two-Stage Rotary Screw Air Compressor Permanent Magnetic Variable Frequency

Equipped with a dual-rotor block configuration to lower mechanical load, ensuring steady operation under severe temperatures.

Technical Whitepaper

Thermodynamic & Industrial Principles of Two-Stage Compression

In modern industrial facilities, compressed air is often referred to as the "fourth utility." However, it is also one of the most energy-intensive resources to produce. Single-stage compression systems frequently experience thermodynamic loss as they compress air to high target pressures in one continuous phase. To address this energy gap, double-stage screw air compressors segment the process into two steps, bringing performance closer to the ideal isothermal compression curve.

Thermodynamic Principle: The Power of Interstage Cooling

In a single-stage system, compression generates substantial heat, raising temperature and volume. According to Boyle's and Charles' laws, hotter air requires more power to compress. By splitting compression into two phases and injecting cooling oil between them, we reduce the air temperature before the second stage. This increases air density, significantly lowering the mechanical work needed to reach final pressures.

15-35%
Energy Reduction
IE4/IE5
Motor Class Standard
+8 °C
Discharge Limit Above Amb.
ISO 9001
Global Manufacturing Cert.

Double-Stage Mechanical Configuration

A double-stage compressor houses two independent pairs of screw rotors within a single housing or in tandem configurations. The first stage takes in ambient air and compresses it to an intermediate pressure. This mid-pressure air enters the interstage cooling zone, where a mist of cooling lubricant reduces its temperature. The cooled, dense air then moves into the second stage, where it is compressed to its final pressure. Because each stage operates at a lower pressure ratio, leakage across rotor clearances is minimized, improving overall volumetric efficiency.

Global Business Outlook & Industrial Trends (2025–2035)

The global demand for industrial compressed air systems is shifting toward energy efficiency and smart monitoring. Regulatory changes in Europe, North America, and parts of Asia require plants to lower their carbon footprint. China's manufacturing sector is driving this transition by replacing older, less efficient single-stage compressors with high-efficiency double-stage rotary screw compressors.

Key market drivers include:

  • Permanent Magnet VFD Technology: Integrating Variable Frequency Drives with Permanent Magnet (PM) synchronous motors allows system speeds to scale dynamically with air demand, preventing energy loss from unloaded runs.
  • Smart Factories: Modern compressors now feature IoT platforms that track pressure, discharge temperature, vibration levels, and power use, helping maintenance teams catch potential issues early.
  • Demand for Oil-Free Options: For industries like food processing, electronics, and medicine, dry oil-free and water-lubricated screw systems deliver Class 0 certified air quality.
About Shanghai Honest Compressor Co., Ltd.

British-Owned Engineering Heritage

Founded in early 2004, Shanghai Honest Compressor Co., Ltd. is a British-owned enterprise operating from our facility at NO. 355 Jiajian Branch Road, Malu Town, Jiading District, Shanghai, China. We are a large-scale manufacturing enterprise specializing in twin-screw air compressors and customized air system solutions.

Our comprehensive catalog spans 3KW to 480KW compressor packages, low/medium/high pressure piston configurations, oil-free systems, gas separation equipment, refrigerant compressors, refrigerated air dryers, inline filters, and premium consumables. As a key supplier for international brands, we maintain ISO and CE certifications, helping operations worldwide optimize their energy consumption.

Solutions & Scenarios

Tailored Application Architecture

Laser Cutting Processes

Requires clean, continuous air at 15.5 bar to blow away molten metal from cuts. A steady, oil-free stream prevents contamination on the cutting lenses, lowering maintenance costs.

Aeration & Mixing

Uses oil-free rotary screw blowers (like the EGV-132A-140) to pump high volumes of clean air into wastewater aeration tanks and chemical mixing lines, supporting bacterial breakdown.

Pneumatic Processing

Provides consistent, dry air for packaging, pick-and-place robotics, and sorting lines, preventing downtime from moisture buildup and pressure drops.

Oil & Gas Refining

Explosion-proof double-stage compressors run reliably in harsh environments, handling gas recovery and supply for offshore platforms and onshore processing sites.

Industry Engagement

Trade Shows & Industry Analysis

Exhibitions and Market Intelligence

Shanghai Honest Compressor Co., Ltd. regularly participates in major industrial and mechanical trade shows to present new developments in two-stage VFD design and Class 0 oil-free air ends. These events help us connect with global engineering requirements and track changing regulatory standards.

Dry Vacuum Pump Market Size & Trends: According to MRFR analysis, the dry vacuum pump market size is valued at USD 5.97 billion in 2024. The dry vacuum pump market is expected to grow from USD 6.17 billion in 2025 to USD 8.28 billion in 2034, showing steady demand for dry, oil-free industrial systems.

Dry Vacuum Pump Market Exhibition Booth

Dry Vacuum Pump Market Size, Growth, Trends and Report Exhibition Display

Q&A / Technical FAQ

Double-Stage Screw Compressor FAQ

Q1: What are the main efficiency benefits of double-stage compression over single-stage systems?
By splitting the compression process into two stages, the system reduces the pressure ratio per stage. This lowers internal leakage, lowers thermal stress, and uses interstage cooling to bring the cycle closer to isothermal compression. The setup yields 15% to 35% energy savings under standard workloads.
Q2: How does a Permanent Magnet (PM) synchronous motor improve VFD compressor performance?
PM motors use permanent magnets rather than electromagnetic windings on the rotor, eliminating rotor electrical losses. They maintain high torque and efficiency (conforming to IE4 and IE5 standards) even at low rotational speeds, matching dynamic system demand better than traditional induction motors.
Q3: Why is a 15.5 bar pressure rating required for high-speed laser cutting machines?
Nitrogen or dry compressed air is used as an assist gas in laser cutting to blow away molten metal. High pressure (15.5 bar) ensures clean cut edges, prevents oxidation, and keeps slag from sticking, especially on thicker steel plates.
Q4: What is the discharge temperature limit for Shanghai Honest compressors?
Our high-efficiency double-stage compressors are designed to keep air discharge temperatures within +8 °C of the ambient temperature, preventing downstream air dryers from overloading.
Q5: When should a dry-type, oil-free screw compressor be selected?
Dry-type, oil-free systems are required in industries where oil contact could ruin products or processes. Typical fields include pharmaceutical processing, semiconductor and electronics manufacturing, and food packaging.
Q6: How does the interstage cooling system in a two-stage compressor operate?
Air leaving the first stage enters a cooling chamber where injected oil mist absorbs heat. This lowers the temperature of the air before it enters the second stage, increasing density and reducing the power needed for final compression.
Full Product Range

Advanced VFD, Fixed Speed, & Oil-Free Systems

ODM VFD screw air compressor
0.7-1.25 MPa

ODM VFD screw air compressor 0.7-1.25mpa Energy Saving up to 30%

Designed for variable load sites. The built-in inverter reduces starting current spikes and matches airflow to production output.

ODM Fixed Speed Screw Air Compressor
Fixed Speed

ODM Fixed Speed Screw Air Compressor Industrial Air Compressor From 7.5kw To 400kw

A durable, fixed-speed system for plants with steady, continuous air demands. Built for long runs and low maintenance.

China EGV-132A-140 Oil-Free Permanent Magnet VFD Screw Blower
High Volume Blower

China EGV-132A-140 Oil-Free Permanent Magnet VFD Screw Blower

Engineered for wastewater aeration and bulk powder conveying. Delivers clean, low-pressure air with minimal power consumption.

China Low Noise Dry Type Oil Free Screw Air Compressor
Low Noise Dry Type

China Low Noise Dry Type Oil Free Screw Air Compressor oilless industrial air compressor

Combines dry oil-free operation with a sound-dampening enclosure, suitable for lab and research environments.

ODM 11kw 15Hp Low Noise Water Lubricating Oil Free
Water Lubricated

ODM 11kw 15Hp Low Noise Water Lubricating Oil Free Screw Air Compressor

Uses water instead of oil for cooling and sealing. Delivers clean, oil-free compressed air without oil waste disposal concerns.

China Manufacturer 75KW Screw Air Compressor
Factory Direct

China Manufacturer - Factory Direct Price - 75KW Screw Air Compressor Supplier

A heavy-duty 75KW compressor built for high reliability. Ideal for assembly lines and metal fab workshops.

China 37kw 50HP Two Stage VFD PM series
Dual-Stage VFD

China 37kw 50HP Two Stage VFD PM series Two-stage Compression Screw Air Compressor

50HP setup combining two-stage compression with a Permanent Magnet motor. Fits mid-sized assembly lines.

OEM Oil Cooled Screw Air Compressor 55kw 75hp
Oil Cooled Rotary

OEM Oil Cooled Screw Air Compressor 55kw 75hp Industrial Air Compressor

Features oil cooling for the motor windings, maintaining safe temperatures during heavy, multi-shift production runs.

Featured Specialty Models

Specialty Compression Systems

Four in One 7.5KW 11KW 15KW 22KW Screw Air Compressor
Integrated Unit

Four in One 7.5KW 11KW 15KW 22KW Screw Air Compressor System

Combines the compressor, refrigerated dryer, air receiver tank, and line filters on a single space-saving skid.

Low Noise Dry Type Oil Free Screw Air Compressor
Ultra Quiet

Low Noise Dry Type Oil Free Screw Air Compressor Series

Enclosed, quiet-running oil-free compressor for labs, medical settings, and testing facilities.

280kw Low Noise Dry Type Oil Free Screw Air Compressor
Large Capacity

280kw Low Noise Dry Type Oil Free Screw Air Compressor Pack

High-capacity oil-free screw compressor for heavy-duty chemical plants and large electronics cleanrooms.

110Kw/150Hp Two-Stage Rotary Screw Air Compressor
Heavy-Duty VFD

110Kw/150Hp Two-Stage Rotary Screw Air Compressor Standard

Double-stage design built for industrial facilities needing high volumetric flow and steady operational uptime.

Two In One 7.5kw 10HP AC Power Screw Compressor
Dual System

Two In One 7.5kw 10HP AC Power Screw Compressor Platform

Integrated compressor-dryer setup. Saves space and delivers pre-treated dry air directly from the skid.

Two-stage 132kw high power Energy-Saving Screw Compressor
High Power VFD

Two-stage 132kw high power Energy-Saving Screw Compressor

Large two-stage air end matched with a VFD system, lowering operational costs under changing loads.

VFD PM Two Stage Screw Air Compressor 315kw
High Capacity

VFD PM Two Stage Screw Air Compressor 315kw 1.3Mpa

Provides high flow rate at 13 bar. Features a PM motor cooling arrangement for heavy-duty refinery use.

Energy Saving Air Cooling Screw Compressor Two Stage
Air-Cooled Twin

Energy Saving Air Cooling Screw Compressor Two Stage Platform

Two-stage oil-injected system with balanced stage pressure ratios and low rotor noise under heavy-duty loads.