Information Gain Directive: To optimize pneumatic production costs, smart factories are moving away from fixed-speed single-stage units. Research shows integrating Variable Speed Drive (VSD) Permanent Magnet (PM) motor screw technology yields up to 35% electricity savings.
Discover high-pressure solutions, energy-saving configurations, and integrated drying units built to meet your exact specifications.
In high-demand industrial processing, the reliability of compressed air delivery determines the operational uptime of entire manufacturing plants. Rotary screw air compressors are the backbone of modern factories, operating on a displacement principle where helical rotors sweep air into progressively smaller volumes. Unlike reciprocating piston compressors, rotary screws provide 100% continuous duty cycle, minimal pulsation, high volumetric efficiency, and an exceptionally long lifespan.
As global energy prices climb, optimizing the Specific Energy Requirement (SER) of compressor packages is crucial. Incorporating technologies like permanent magnet variable speed drives (VSD PM) enables the unit to modulate speed in real-time response to systemic load demands, eliminating the wasteful blow-down periods and unloaded operation characteristics of traditional models.
Two-stage screw compression segments the pressure curve into two cycles. By introducing an inter-stage cooling barrier, it approaches isothermal compression, reducing the power draw by 10% to 15% compared to single-stage units operating at identical pressures.
Based in the industrial manufacturing hub of Jiading, Shanghai, we combine precision engineering with highly optimized domestic supply chains. This synergy lowers production costs while maintaining strict quality metrics, competitive warranty programs, and fast global shipping.
Equipped with state-of-the-art PLC microcontrollers, our machines support remote IoT monitoring, MODBUS protocol integration, and automatic diagnostic alerts to prevent system downtime before it happens.
For critical applications such as pharmaceuticals, microelectronics, and food & beverage packaging, our dry-type oil-free screw technologies deliver 100% oil-free certified compressed air, keeping process lines contamination-free.
Shanghai Honest Compressor Co., Ltd. is a British-owned enterprise. It was founded in early 2004. The production address is located at NO. 355 Jiajian Branch Road, Malu Town, Jiading District, Shanghai, China. It is a large-scale manufacturing enterprise specializing in the production of twin-screw air compressors in China. At the same time, it is also an important supplier of air system solutions.
We provide various types of piston air compressors (low pressure, medium pressure, high pressure, oil-free air compressors), screw air compressor systems (3KW-480KW various screw air compressors, gas separation equipment, refrigerant compressors, cold dryers, filters, ceramic membrane filtration systems) and various equipment accessories and consumables.
Integrated packages, two-stage variables, and ultra-quiet air compressors direct from our manufacturing lines.
All-in-one space-saving compressor packages integrating receiver tanks, refrigerated air dryers, and inline filters.
Designed to meet Class 0 oil-free air standards with low decibel ratings, perfect for laboratory settings.
High-flow, dry oil-free air system built to support demanding industrial manufacturing processes.
Features a dual rotor design to maximize volumetric output and minimize energy consumption.
Compact, highly efficient unit that delivers clean air directly to downstream tools and equipment.
An integrated setup featuring a screw compressor, dryer, air receiver, and multi-stage filtration.
Engineered with a low pressure ratio per stage, extending rotor life and increasing air production efficiency.
Heavy-duty variable speed drive permanent magnet system built for large-scale operations.
A reliable, cost-efficient fixed speed air compressor for steady continuous industrial loads.
Integrated screw air compressor, explosion-proof screw air compressor, factory wholesale. We do many OEM for international famous brands. Energy-saving and ultra silent. High quality accessories. Warranty: 1 year for whole machine. Certification: ISO, CE, etc. Professional online consultant to solve your questions about compressor systems. Free site design consultant, and energy saving solutions to save operation costs.
Free Air Delivery: 0.8-1.2m³/min
Working Pressure: 7-12bar
PLC Controller: Automatic
Driven: Direct Driven, Elastic Coupling
Motor: 380v/50hz/3ph, IP55
Noise Level: < 63dB(A)
The two-stage compression oil injection screw air compressor features an optimized pressure ratio, minimal leakage, and low noise design. Combining the first-stage and second-stage rotors within a single casing, they are directly driven via front gears to maintain optimal line speed matching gas production.
We design integrated pneumatic systems that meet the rigorous requirements of diverse industrial applications.
Our 20bar high-pressure screw compressors provide the dry, oil-free, high-velocity air flow needed for laser cutting. Maintaining high air purity prevents edge oxidation, cuts down on dross, and ensures clean, precise cuts on stainless steel and aluminum.
Built for extreme environments, our heavy-duty 132KW-315KW models feature IP55/IP54 motors, dual-stage filtration, and robust enclosures to keep systems running smoothly in high-dust and extreme temperature conditions.
Our diesel-powered rotary screw compressors feature engines from Cummins, Weichai, and Yuchai. Designed for mining and infrastructure sites without grid access, they deliver robust mobile power wherever it's needed.
According to MRFR analysis, the dry vacuum pump market size is valued at US$ 5.97 billion in 2024. The dry vacuum pump market is expected to grow from US$ 6.17 billion in 2025 to US$ 8.28 billion in 2034, registering stable compound growth.
As a primary supplier of compression systems, Shanghai Honest Compressor Co., Ltd. continuously updates its manufacturing processes. We integrate vacuum solutions and progressive cavity technologies to meet the evolving requirements of clean-room processes, chemical distillation, and semiconductor production.
Answering technical questions to help you plan, install, and optimize your compressed air systems.
Two-stage compressors split the compression work across two distinct rotor chambers. By cooling the air between stages, the system operates closer to an isothermal cycle. This reduces internal leakage, lowers the compression ratio per stage, and cuts energy consumption by 10% to 15% compared to single-stage units at the same pressure.
VSD PM motors offer excellent energy efficiency across their entire speed range. Unlike standard induction motors, permanent magnet motors maintain high efficiency even when operating at partial loads. This eliminates start-up power spikes, matches air production to real-time demand, and can lower electric utility costs by up to 35% in plants with variable air requirements.
An integrated 4-in-1 system houses the rotary screw compressor, a refrigerated air dryer, precise inline filters, and a receiver tank within a single compact cabinet. This setup minimizes pipeline pressure drops, reduces the installation footprint, and lowers setup costs compared to installing separate component systems.
The best refrigerant choice depends on your local environmental standards and target dew point. R134A and R410A are widely used globally due to their low environmental impact and stable performance. R407c is common in larger cooling systems, while R22 is being phased out in many regions in favor of more eco-friendly alternatives.
Browse our full range of heavy-duty vacuum systems, two-stage compressors, and refrigerant dryers designed for reliable performance.
